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济南岩棉板:绿色建材领域的创新实践

发布时间:2025-06-06 来源:http://www.jnhxtcg.com/

  岩棉板作为新型建筑节能材料,在济南及周边地区的工程建设中正扮演着关键角色。这种以玄武岩为主要原料的人造无机纤维制品,通过高温熔融与离心成纤工艺,构建出三维网状结构,赋予其优异的防火、保温与吸音性能。

  Rock wool board, as a new type of energy-saving building material, is playing a key role in engineering construction in Jinan and surrounding areas. This artificial inorganic fiber product, mainly made of basalt, is constructed into a three-dimensional network structure through high-temperature melting and centrifugal fiber forming processes, endowing it with excellent fire resistance, insulation, and sound absorption properties.

  济南岩棉板的生产工艺体现着技术精度与环保理念的融合。原料配比中,玄武岩占比达75%以上,确保产品具备稳定的化学耐久性。熔制环节采用电弧炉加热技术,温度精准控制在1500-1600℃,既保证原料充分熔融,又避免过度能耗。成纤过程通过四辊离心机高速旋转,将熔体甩制成3-7微米的纤维,纤维直径均匀性直接影响产品的抗压强度与导热系数。

  The production process of Jinan rock wool board embodies the integration of technical precision and environmental protection concepts. In the raw material ratio, basalt accounts for over 75%, ensuring that the product has stable chemical durability. The melting process adopts electric arc furnace heating technology, and the temperature is precisely controlled at 1500-1600 ℃, which ensures that the raw materials are fully melted and avoids excessive energy consumption. The fiber forming process involves high-speed rotation of a four roll centrifuge to spin the melt into fibers of 3-7 microns. The uniformity of fiber diameter directly affects the compressive strength and thermal conductivity of the product.

  性能优化是济南岩棉板的核心竞争力。通过添加专用憎水剂,产品吸水率可降至0.5%以下,在潮湿环境下仍能保持尺寸稳定性。对于高层建筑外保温系统,岩棉板需通过抗风压试验,在模拟12级风速条件下,系统变形量不超过2mm。防火性能方面,A级不燃特性使其成为防火隔离带的首选材料,在1000℃火焰灼烧1小时后,背火面温度仍低于180℃。

  Performance optimization is the core competitiveness of Jinan rock wool board. By adding specialized hydrophobic agents, the water absorption rate of the product can be reduced to below 0.5%, and it can still maintain dimensional stability in humid environments. For the external insulation system of high-rise buildings, rock wool board needs to pass the wind pressure resistance test. Under simulated wind speed conditions of 12 levels, the system deformation should not exceed 2mm. In terms of fire performance, its A-level non combustible characteristics make it the preferred material for fire isolation belts. After being burned in a 1000 ℃ flame for 1 hour, the temperature of the back fire surface is still below 180 ℃.

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  应用场景的多元化推动着产品创新。在被动式超低能耗建筑中,高密度岩棉板(密度≥140kg/m?)被用作外围护结构保温层,配合气密性处理,使建筑能耗较传统建筑降低75%以上。工业领域,耐高温岩棉板(工作温度≥650℃)广泛应用于石化管道保温,其导热系数在400℃时仍低于0.09W/(m·K)。对于地铁隧道等地下工程,憎水型岩棉板有效解决凝结水问题,确保结构耐久性。

  The diversification of application scenarios is driving product innovation. In passive ultra-low energy buildings, high-density rock wool board (density ≥ 140kg/m ?) is used as the insulation layer for the external enclosure structure, combined with air tightness treatment, reducing building energy consumption by more than 75% compared to traditional buildings. In the industrial field, high-temperature resistant rock wool board (working temperature ≥ 650 ℃) is widely used for insulation of petrochemical pipelines, and its thermal conductivity is still below 0.09W/(m · K) at 400 ℃. For underground projects such as subway tunnels, hydrophobic rock wool boards effectively solve the problem of condensation water and ensure structural durability.

  质量控制体系贯穿生产全流程。原料入厂需检测SiO?、Al?O?等氧化物含量,确保熔制稳定性。在线监测系统实时采集纤维直径、渣球含量等参数,渣球率严格控制在10%以内。成品检测涵盖12项物理性能指标,特别是垂直于板面方向的抗拉强度,需达到10kPa以上以满足外墙外保温系统要求。

  The quality control system runs through the entire production process. Raw materials entering the factory need to be tested for the content of oxides such as SiO ? and Al ? O3 to ensure melting stability. The online monitoring system collects real-time parameters such as fiber diameter and slag ball content, and strictly controls the slag ball rate within 10%. The finished product testing covers 12 physical performance indicators, especially the tensile strength perpendicular to the surface direction, which needs to reach more than 10kPa to meet the requirements of the external wall insulation system.

  施工工艺的标准化直接影响最终效能。基层处理需控制平整度偏差在4mm/2m以内,采用专用粘结砂浆满铺率不低于60%。锚固件设置遵循梅花形布置,数量不少于6个/㎡,边角区域加密至8个/㎡。对于女儿墙、门窗洞口等热桥部位,采用双层错缝搭接工艺,消除保温断点。

  The standardization of construction technology directly affects the final efficiency. The grassroots treatment needs to control the flatness deviation within 4mm/2m, and use specialized bonding mortar with a full coverage rate of not less than 60%. The anchor settings follow a plum blossom arrangement, with a minimum quantity of 6 per square meter, and the corner areas are encrypted to 8 per square meter. For hot bridge areas such as parapets, door and window openings, double-layer staggered overlapping technology is used to eliminate insulation breakpoints.

  随着绿色建筑理念的深化,济南岩棉板产业正朝功能复合化方向发展。通过添加相变材料,开发出调温型岩棉板,使建筑围护结构具备蓄热功能。在隔音降噪领域,多层复合结构岩棉板可将交通噪声降低35分贝以上。这些创新应用不仅拓展了产品边界,更为建筑节能减排提供了新的解决方案。

  With the deepening of the green building concept, the rock wool board industry in Jinan is developing towards functional integration. By adding phase change materials, a temperature regulating rock wool board has been developed to provide thermal storage function for building envelope structures. In the field of sound insulation and noise reduction, multi-layer composite structure rock wool board can reduce traffic noise by more than 35 decibels. These innovative applications not only expand product boundaries, but also provide new solutions for building energy conservation and emission reduction.

  济南岩棉板产业的发展,折射出建筑材料领域的技术进步与环保转型。通过持续优化生产工艺、强化性能研发、完善应用体系,这种多功能绿色建材正在为城市建设与可持续发展贡献力量,展现出传统材料焕新的产业活力。

  The development of Jinan rock wool board industry reflects the technological progress and environmental transformation in the field of building materials. By continuously optimizing production processes, strengthening performance research and development, and improving application systems, this multifunctional green building material is contributing to urban construction and sustainable development, demonstrating the industrial vitality of revitalizing traditional materials.

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  This article is a friendly contribution from Jinan Color Steel Tile For more information, please click: http://www.jnhxtcg.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.